Quartz slab press machine automatic press line, Artificial Stone Machine

Overview Components Video Machinery Function Features Eaststar Artificial Quartz Stone Production Line The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests. The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab Process formula and raw materials consumption(unit:kg) mixer powder Mixed Resin Initiator weigh 178 85.44 21.36 0.2136 Comparing with similar competitors' artificial quartz stone production machine, Eaststar machine with the following advantages: ,Eaststar: (1).High production capacity : 1 rough slab per 4~5 min with 3.25*1.65m, (Thickness: 12~50mm ).Count as work time at 20 hours per one day and 300 days per one year , the yearly output will above 380000. :3.25*1.65,4~5,20,25,38 (2). Quartz produced by our production line with high density and hardness: Density is 2.35-2.45g/cm3; Mohs' hardness is 6-7. ,:2.35-2.45g/cm3; 6-7 (3).High automation : Whole processing are controlled by computer, stable quality, manpower-saving, high product qualified rate, the mixer with the latest technology in the world, thorough-paced mixing and full-automation material feeding render certain the high & stable quality product. (4).Abolition of the mold, saving costs, higher productivity and lessening the chance of deforming slab. (5).New improvement of solidifying oven, using no-deforming steel slab, ensure planar slab; heated evenly; saving energy. (6).Advanced shaping & solidifying technology: Resin using percentage is about 6%-9% only, largest saving production cost and ensuring the high-quality product. :6-9%,, (7).Stabilized and reliable of our machine, lowest failure rate and maintenance cost. (8).Providing completed and dedicated technical support. Redesign equipments according to customer's practical demands. For example, design the solidifying oven heating using natural gas replaces electric power. Raw material and formula SiO2 powder ( please see our stone powder grinding mill machine) Natural quartz scrap; Powder; Resin; Initiator; Firming agent, etc. Specification ( ,,: Full Automatic and semi automatic. ) Artificial quartz slab size : 3250*1650mm; 3250*1250mm; 2450*1850mm; 2450*1650mm. Total powder: Max.850KW, Avg.600KW; Capacity: 4-5 Minutes produce 1 piece quartz slab Land Area Requirement Raw material warehouse:2000 . Artificial quartz production line workshop: 2000 Warehouse: 2000 Technical Data Parameters Unit ES3250 Sound pressure level dB 25 Max. loading Kg 200 Compressed air NL/min 10000 Production capacity piece/hour 20 Max. slab thickness mm 60 Machine overall height mm 8500 Max. Production m2/h 3250 Total power kw 450 Max. slab length mm 3250 Vibration motor power kw 450 Minimum air pressure bar 1000 Pressure T 10000 Vibration in minute pcs 1 Min. slab thickness mm 15 Machine overall length mm 100000 Machine overall width mm 20000 Max. slab width mm 1650 Pressing cycle minute/piece 4 Approx. Weight Kg 10000 Work Example The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab