Pressing Machine(7)

Overview Components Machinery Function Features Eaststar artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests. The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab. Technical Data Parameters Unit ES-3250 Minimum air pressure bar 4532 Production capacity piece/hour 453 Max. slab width mm 413573 Vibration motor power kw 100 Machine overall height mm 45645 Max. slab length mm 465785 Pressing cycle minute/piece 453 Machine overall width mm 455+6 Vibration in minute nr 100 Approx. Weight Kg 4564 Sound pressure level dB 4654 Max. loading Kg 100 Total power kw 453 Max. Production m2/h 45634 Max. slab thickness mm 1 Machine overall length mm 456 Pressure T 100 Compressed air NL/min 25 Min. slab thickness mm 012.

Overview Components Video Machinery Function Features Eaststar Artificial Quartz Stone Production Line The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests. The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab Process formula and raw materials consumption(unit:kg) mixer powder Mixed Resin Initiator weigh 178 85.44 21.36 0.2136 Comparing with similar competitors' artificial quartz stone production machine, Eaststar machine with the following advantages: ,Eaststar: (1).High production capacity : 1 rough slab per 4~5 min with 3.25*1.65m, (Thickness: 12~50mm ).Count as work time at 20 hours per one day and 300 days per one year , the yearly output will above 380000. :3.25*1.65,4~5,20,25,38 (2). Quartz produced by our production line with high density and hardness: Density is 2.35-2.45g/cm3; Mohs' hardness is 6-7. ,:2.35-2.45g/cm3; 6-7 (3).High automation : Whole processing are controlled by computer, stable quality, manpower-saving, high product qualified rate, the mixer with the latest technology in the world, thorough-paced mixing and full-automation material feeding render certain the high & stable quality product. (4).Abolition of the mold, saving costs, higher productivity and lessening the chance of deforming slab. (5).New improvement of solidifying oven, using no-deforming steel slab, ensure planar slab; heated evenly; saving energy. (6).Advanced shaping & solidifying technology: Resin using percentage is about 6%-9% only, largest saving production cost and ensuring the high-quality product. :6-9%,, (7).Stabilized and reliable of our machine, lowest failure rate and maintenance cost. (8).Providing completed and dedicated technical support. Redesign equipments according to customer's practical demands. For example, design the solidifying oven heating using natural gas replaces electric power. Raw material and formula SiO2 powder ( please see our stone powder grinding mill machine) Natural quartz scrap; Powder; Resin; Initiator; Firming agent, etc. Specification ( ,,: Full Automatic and semi automatic. ) Artificial quartz slab size : 3250*1650mm; 3250*1250mm; 2450*1850mm; 2450*1650mm. Total powder: Max.850KW, Avg.600KW; Capacity: 4-5 Minutes produce 1 piece quartz slab Land Area Requirement Raw material warehouse:2000 . Artificial quartz production line workshop: 2000 Warehouse: 2000 Technical Data Parameters Unit ES3250 Sound pressure level dB 25 Max. loading Kg 200 Compressed air NL/min 10000 Production capacity piece/hour 20 Max. slab thickness mm 60 Machine overall height mm 8500 Max. Production m2/h 3250 Total power kw 450 Max. slab length mm 3250 Vibration motor power kw 450 Minimum air pressure bar 1000 Pressure T 10000 Vibration in minute pcs 1 Min. slab thickness mm 15 Machine overall length mm 100000 Machine overall width mm 20000 Max. slab width mm 1650 Pressing cycle minute/piece 4 Approx. Weight Kg 10000 Work Example The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab

Overview Components Video Machinery Function Features Features of Eaststar cement stone slab pressing machine: Main frame: Raw materials adopts cast steels and other high quality steels. high compressive strength, high resistance to deformation and stable performance, firm and durable. Guide posts: special steel and fine manufacturing. Hard chromium plating and special prcessing, the surface has high sliding and abrasion resistance. Mould: using Cr12 and other special mould has high accuracy, strength and abrasion resistance, wear well and no distortion. Molding: mix the materials together with proper ratio; and then the mixer mix them into paste and make sure them has good liquidity. The products after pressing have high density and strength. Products: manufacture different sizes and types tiles just by changing moulds. Feeding systems: doser adopts sensing pneumatic drive technology, with air cylinder the mixer feed and graduated cylinder ration. The feeding has high accuracy and low error. Computer control and human-machine interface. Integrated machanical and electrical, hydraulic pressure and pneumatic, make the whole system automation degree high and good handing. At the same time, the machines don’t need professional staff, just give workers simple traning and they can operate. Technical Data Parameters Unit ESC-2021 Compressed air NL/min 1000 Vibration in minute nr 10000 Max. slab length mm 3250 Max. Production m2/h 800 Machine overall width mm 200 Max. loading Kg 100 Machine overall length mm 1000 Approx. Weight Kg 1000 Pressure T 1000 Production capacity piece/hour 10000 Min. slab thickness mm 16 Max. slab thickness mm 500 Total power kw 500 Minimum air pressure bar 10000 Max. slab width mm 1650 Vibration motor power kw 1000 Pressing cycle minute/piece 10000 Sound pressure level dB 25 Machine overall height mm 850 Software Features of Eaststar cement stone slab pressing machine: Main frame: Raw materials adopts cast steels and other high quality steels. high compressive strength, high resistance to deformation and stable performance, firm and durable. Guide posts: special steel and fine manufacturing. Hard chromium plating and special prcessing, the surface has high sliding and abrasion resistance. Mould: using Cr12 and other special mould has high accuracy, strength and abrasion resistance, wear well and no distortion. Molding: mix the materials together with proper ratio; and then the mixer mix them into paste and make sure them has good liquidity. The products after pressing have high density and strength. Products: manufacture different sizes and types tiles just by changing moulds. Feeding systems: doser adopts sensing pneumatic drive technology, with air cylinder the mixer feed and graduated cylinder ration. The feeding has high accuracy and low error. Computer control and human-machine interface. Integrated machanical and electrical, hydraulic pressure and pneumatic, make the whole system automation degree high and good handing. At the same time, the machines don’t need professional staff, just give workers simple traning and they can operate.

Overview Components Machinery Function Features cement water machine, terrazzo block press machine,cement water block making machine , full automatic artificial water stone production line Technical Data Parameters Unit ES2021NEW Max. loading Kg 1000 Minimum air pressure bar 1000 Total power kw 1000 Machine overall height mm 1000 Max. Production m2/h 1000 Max. slab length mm 1000 Vibration in minute nr 1000 Sound pressure level dB 15 Max. slab thickness mm 1000 Pressing cycle minute/piece 1000 Production capacity piece/hour 1000 Compressed air NL/min 1000 Max. slab width mm 1000 Machine overall width mm 1000 Pressure T 1000 Machine overall length mm 1000 Min. slab thickness mm 1000 Vibration motor power kw 1000 Approx. Weight Kg 10000

Machinery Function Features Quartz slab production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests. The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab. Technical Data Parameters Unit ES3250 Vibration in minute nr 5 Machine overall length mm 200000 Max. loading Kg 10000 Production capacity piece/hour 1.5 Pressing cycle minute/piece 40 Sound pressure level dB 25 Max. slab width mm 2450 Machine overall height mm 1200 Pressure T 100 Max. slab thickness mm 60 Max. Production m2/h 200 Vibration motor power kw 700 Machine overall width mm 20000 Min. slab thickness mm 20 Minimum air pressure bar 100000 Approx. Weight Kg 10000 Compressed air NL/min 100000 Max. slab length mm 3250 Total power kw 1100 Software Eaststar quartz slab stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests. The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab. Resin Quartz stone 325 mesh quartz power Weigh ↓ Firming agent → Weigh & uniformly mixing → Mix uniformly in mixer → Distribution in distribution machine ↑ ↓ Weigh Vacuum vibration pressing & shaping Coupling agent ↑ ↓ Pigment Solidify in solidifying oven ↓ Cooling slab ↓ Warehouse ← Finish slab ← Calibrating & polishing ← Rough slab 2.Artificial quartz production line raw materials and formula introduction （1） Raw material Natural quartz scrap; Powder; Resin; Initiator; Firming agent, etc. （2）Technology Formula and Raw Material Consumption There can be many types of Artificial quartz stone slab. Different design comes from different technical formula. Take slab size: 3250×1650×18mm as the example, the fomulation and process should subjects to the following sheet (1 piece). Raw Material consumption ( unit: kg ) Raw material Stone sand Powder Resin Firming agent Weight 165 70.8 16.52 0.165 3.Yearly raw material cost (depend on output) 1.Quartz sand :8476 ton 2.Quartz powder: 4069 ton Resin : 1017 ton Chemicals and color: 10 ton 4.Quartz slab production raw material standard A.Raw material list and ratio： Material Standard Ratio Remark Quartz sand 10-20 mesh 、 20-40 mesh、26-40 mesh、40-70 mesh、70-140 mesh. 60-63% Quartz powder （325 mesh、400 mesh、800 mesh、1250 mesh 60-63% intersperse material jade scrap,mirror,glass, sea shell, colorful stone scrap,etc Depend on formula resin 6-7% Coupling agent 0.4-0.6% Decomposing agent 0.5-1% Curing agent 0.8-1% B.Material quality requirements： Appearance Uniform colors: no miscellaneous colors and sundries.Mottled particles are generally required to be below 2%. Good surface cleanliness: no dust, particle surface clean. 2.Shape Granule is required, the granule is more spherical.The smaller the specific surface area.The smaller the specific surface area, the smaller the oil absorption value, the less resin used.Non - granular quartz sand increases the resistance when mixing. Sand and powder size: From 4-6#、6-8#、8-16#、16-26#、26-40#、40-70#、70-120#、325-400#、800-2500#,etc. 4.Whiteness Quartz material≥ 90 .（ The material does not blacken with mixed with resin if the whiteness over than 90.） Other index Wet ≤ 0.5% 。 acid fastness ≥99% Oil absorption ≤ 19%-24% SiO2 fineness (China market ) 90-94% 5.Manufacturing cost for 1 sq meter slab 1).Productivity： Slab size : 3250×1650×（15～40）mm. **1 slab / 4~5 min **1287㎡/day (Work time: 20 hours) **32175㎡/month (Work day: 25 day) **386000㎡/year (Count as the work time with 20 hours per day and 300 days per year). Work Example Eaststar quartz slab press machine and full automatic quartz slab production line (1) . Highproduction capacity : 4~5 min/ slab (25*1.65m),Thickness of finished slab: 12~30mm. (2). High density and hardness of our slab: Density: 2.35-2.45g/cm3; Mohs' hardness: 6-7. (3).Full automation: The entire production process can be fully controlled by computer, stable quality production, manpower-saving, high production rate, we got a relative top technology at the international level about the mixer, thorough-paced mixing and full-automation material feeding to ensure the good quality quartz slab. (4). Adoption of new type mold: We apply new type mold instead of traditonal framework for shaping rough slab, which helps reduce deforming slab during the production process. (5).Upgrade technology of solidifying oven: 1.We apply non-deforming steel plate to heat rough slab,so that ensure quartz slab heated more evenly and more energy saved. 2.Traditional solidifying oven can only heat 14 pieces at the same time, but our latest technology allows 24 pieces. (6).Advanced shaping & solidifying technology: The percentage of resin usage is about 6%-9% only, which saves production cost and ensures the high-quality quartz slab. (7).Stable and reliable operation of our machine: It has the features of low failure rate and helps to save maintenance cost. (8).Providing comprehensive technical support. Redesign equipment according to customer’s practical demands. For example, design the solidifying oven heating using natural gas replaces electric power. Processed Stone Photos Calaeatta Calaeatta Calaeatta Calaeatta Calaeatta Calaeatta

Overview Machinery Function Features The terrazzo stone production line is mainly composed of hopper, conveyor, mixing system, material distribution machine, mould, press machine,cutting machine,polishing machine.

Overview Components Machinery Function Features Eaststar quartz slab press machine for quartz slab production line , with vacuum, hydraulic and vibration.Model NO.: ES-3250F Customized: Customized Color: Customized Main Motor Power: Avg.600kw Customer: Yunfu, Shenyang, Turkey, Vietnam, etc Trademark: Eaststar Transport Package: 12-16 Containers Specification: 3250*1650*15~60mm Technical Data Parameters Unit ES3250 Max. slab length mm 1650 Total power kw 1100 Pressure T 1000 Approx. Weight Kg 500 Max. slab thickness mm 60 Machine overall length mm 10000 Machine overall height mm 1200 Max. Production m2/h 50 Max. loading Kg 200 Machine overall width mm 2000 Production capacity piece/hour 18 Min. slab thickness mm 14 Vibration motor power kw 35 Sound pressure level dB 10 Max. slab width mm 2450 Pressing cycle minute/piece 4 Minimum air pressure bar 10000 Compressed air NL/min 100000 Vibration in minute nr 3